What is claimed:
1. A method of forming a plurality of air diffusers from a single blank, comprising:
feeding said blank to a pre-forming station upstream of a molding station; and
pressing two air diffuser patterns into said blank at substantially the same time.
2. The method of claim 1, further including feeding said blank to a molding station.
3. The method of claim 2, further including pressing said two air diffuser patterns in a mating mold.
4. The method of claim 3, further including heating said mating mold thereby yielding two air diffusers in said blank.
5. The method of claim 4, further including feeding said blank to a trimming station.
6. The method of claim 5, further including cutting perforations in said blank.
7. A method of forming a plurality of air diffusers from a single fiberglass blank, comprising:
feeding said blank to a pre-forming station;
pressing a first set of two air diffuser patterns into said blank at a middle portion of said blank;
pressing a second set of two air diffuser patterns into said blank at a first two corners thereof; and
pressing a third set of two air diffuser patterns into said blank at a second two corners thereof, wherein each said set of two air diffuser patterns is pressed at substantially the same time.
8. The method of claim 7, further including pressing said each set of two air diffuser patterns in a mating mold.
9. The method of claim 8, further including heating said mating mold thereby yielding six air diffusers in said blank.
10. The method of claim 9, further including cutting perforations in said blank.
11. A method of forming a plurality of air diffusers, comprising:
feeding a fiberglass and foil blank to a pre-forming station;
substantially simultaneously, pressing an initial two air diffuser patterns into said blank;
substantially simultaneously, pressing an intermediate two air diffuser patterns into said blank;
substantially simultaneously, pressing a final two air diffuser patterns into said blank;
feeding said blank to a molding station such that each of said two air diffuser patterns mate with a female air diffuser mold;
pressing a male air diffuser mold into each said female air diffuser mold;
heating said each female and male mold thereby yielding six air diffusers in said blank;
feeding said blank to a trimming station; and
cutting said blank.
12. The method of claim 11, wherein said feeding said fiberglass and foil blank to said pre-forming station further includes feeding said blank in a foil-up manner.
13. The method of claim 11, wherein said pressing said initial two air diffuser patterns further includes pressing in a middle portion of said blank.
14. The method of claim 11, wherein said pressing said intermediate two air diffuser patterns further includes pressing in two corners of said blank.
15. The method of claim 11, wherein said pressing said final two air diffuser patterns further includes pressing in two corners of said blank.
16. A method of forming a plurality of air diffusers from a single blank, comprising:
feeding a fiberglass and foil blank to a pre-forming station;
substantially simultaneously, pressing an initial two air diffuser patterns into said blank in a middle portion thereof;
substantially simultaneously, pressing an intermediate two air diffuser patterns into said blank in a first two corners thereof;
substantially simultaneously, pressing a final two air diffuser patterns into said blank in a second two corners thereof;
feeding said blank to a molding station such that each of said two air diffuser patterns mate with a female air diffuser mold;
pressing a male air diffuser mold into each said female air diffuser mold;
heating said each female and male mold thereby yielding six air diffusers in said blank;
feeding said blank to a trimming station; and
cutting perforation in said blank.
17. The method of claim 16, wherein each said pressing said two air diffuser patterns further includes uplifting two female air diffuser pattern molds into an undersurface of said blank.
18. The method of claim 17, further including down-pressing two male air diffuser pattern molds into an upper surface of said blank.
19. The method of claim 18, further including uplifting said two male air diffuser pattern molds from said upper surface of said blank.
20. The method of claim 19, further including removing said two female air diffuser pattern molds from said undersurface of said blank.
The claims below are in addition to those above.
All refrences to claim(s) which appear below refer to the numbering after this setence.
1. A web printer that comprises
a support frame;
a cabinet assembly mounted on the support frame;
a drying module that is operatively mountable with respect to the support frame, the drying module defining a first chamber and a second drying chamber;
a heating element positioned within the first chamber;
at least one fan operatively positioned with respect to the first chamber to force air past the heating element, the first chamber being configured to direct the heated air through an opening into a second drying chamber;
the drying module including a motorized door for opening and closing the opening, the module being configured so that, in use, the second drying chamber receives printed media via the opening, and
the drying module further including at least one circulation duct to transfer at least a portion of the heated air from the second drying chamber towards the at least one fan.
2. A web printer as claimed in claim 1, in which the drying module includes a thermal sensor coupled with a control system to control operation of the drying module.
3. A web printer as claimed in claim 1, which includes
at least one media cartridge mountable on the support frame and containing a roll of unprinted web;
a printhead arranged on the support frame to span the web, in use;
a first drive means arranged on the support frame to engage the web and to drive the web past the printhead;
at least one processor to receive and process print data and to control printing on the web by the printhead; and
a second drive means arranged on the support frame to engage the web and to drive the printed web onto a roller to be wound by a winding means.
4. A web printer as claimed in claim 3, in which the cabinet assembly includes:
a support arrangement configured to support the, or each, media cartridge and the printhead;
at least one guide to direct the web past the printhead;
a further support arrangement configured to support at least one ink reservoir in fluid communication with the printhead; and
at least one module adapted to hold at least one processor.
5. A web printer as claimed in claim 3, which includes a composite heating system having a pre-heater disposed between the media cartridge and the printhead and, disposed between the printhead and a printed web exit region, a heating element provided within a first chamber positioned on one side of the web, in use, and at least one fan positioned to force air past the heating element, the first chamber being adapted to direct the heated air through an opening into a second heating chamber positioned on the other side of the web, the second heating chamber being configured to receive printed web passed into the second heating chamber through the opening.
6. A web printer as claimed in claim 1, which includes a container for receiving the printed web, the container including:
a casing to enclose the printed web;
a core in the casing about which the printed web is wound;
two support members that engage respective opposite ends of the core, the support members bearing the load of the printed media web against at least one interior surface of the casing; and
at least one of the support members including a hub that protrudes through an opening in an end of the casing, the hub being adapted to engage a drive spindle, the drive spindle rotating the hub which results in rotation of the core and consequent winding of the printed web about the core.
7. A web printer as claimed in claim 1, which includes a paper supply cartridge for storing unprinted web, the paper supply cartridge including
a casing to enclose the unprinted web;
a fixed shaft about which the unprinted web is wound and is free to rotate;
two support members that each hold an opposite end of the shaft, the support members being supported by the casing to prevent rotation of the shaft relative to the casing;
at least two feed rollers to draw the unprinted web from about the shaft and to feed the unprinted web out through an exit region of the casing; and
at least one of the feed rollers including a coupling which protrudes through an opening in an end of the casing and is adapted to engage with a drive spindle provided in the printing system, the drive spindle being adapted to rotate the at least one feed roller.