1. A filter comprising:
a receptacle including a positive terminal pin, a negative terminal pin and a ground terminal pin;
a filter box installed at one side of the receptacle; the filter box being installed with electric elements; a filter cover serving to seal theses electric elements within the filter box; a ground terminal being installed at another side of the filter box; the electric elements and grounding terminal being connected to the positive terminal pin, negative terminal pin and ground terminal pin so as to form a filtering circuit; a positive electrode and a negative electrode of the filtering circuit being welded with a positive conductive wire and a negative conductive wire;
a metal casing having a receiving groove for being engaged to the filter box and the receptacle; a bottom of the receiving groove being formed with a terminal through hole and a conductive wire through hole; the grounding terminal passing through the terminal through hole to extend out; a periphery of the conductive wire through hole being formed with a recess; an edge of the conductive wire through hole being formed with a plurality of inward inclined teeth;
an isolating cover being a long strip and having a net for isolating electromagnetic waves; one end of the isolating cover passing out of the conductive wire through hole of the metal casing and another end thereof being formed with an expanding opening section; the expanding opening section being punched into the recess of the metal casing; the isolating cover being engaged to the metal casing; thereby the teeth piercing into a periphery of the isolating cover; the positive conductive wire and negative conductive wire receiving within the isolating cover and extend out from the isolating cover; and
an isolating rubber cover enclosing around the isolating cover.
2. The filter as claimed in claim 1, wherein the electric elements includes a resistor, an inductor coil, and two Y capacitors 22
3. The filter as claimed in claim 1, wherein the isolating cover is welded to the metal casing.
4. The filter as claimed in claim 1, wherein an inner side of the recess is formed with a plurality of embedding grooves; and a part of the expanding opening section filling into the embedding grooves so that the isolating cover is engaged to the metal casing.
5. A method for manufacturing a filter comprising the steps of:
welding a resistor, an inductor coil two Y capacitors, and other electric elements to a filter box which is installed at one side of a receptacle so as to form a filtering circuit;
welding one end of a positive conductive wire and one end of a negative conductive wire to a positive electrode and a negative electrode of the filtering circuit;
punching a terminal through hole and a conductive wire through hole in a bottom of a metal casing;
punching a periphery of the conductive wire through hole inwards to be formed with a recess;
punching an edge of the conductive wire through hole with a plurality of inwards inclined teeth;
installing an isolating cover and a metal casing to a mold sequentially; and the mold punching a bottom of the metal casing; welding, the isolating cover to the metal casing; the expanding opening section being embedding into the recess so that the bottom of the metal casing is flushed;
punching the mold to the inner side of the recess to be formed with a plurality of embedding grooves,
pushing a part of the expanding opening section to be filled into the embedding grooves so that the isolating cover is embedded in the metal casing; moreover, the teeth pierce into the periphery of the isolating cover; and
pushing the positive conductive wire and negative conductive wire into the conductive wire through hole of the metal casing and then entering into the isolating cover and then protruding out of the isolating cover;
enclosing the filter box by the metal casing; one side of the receptacle being sleeved into the metal casing and the grounding terminal entering into the terminal through hole and protruding out of the terminal through hole; and enclosing the isolating cover by using an isolating rubber cover.
6. The method as claimed in claim 1, wherein the mold is formed by a seat and a weight on the seat; a bar is formed on the weight; and a periphery of the bar is installed with a plurality of projections.
7. The method of claim 1, further comprising the step of winding the isolating cover as a wire which protrudes out of the isolating rubber cover after the step of enclosing the isolating cover by using an isolating rubber cover.
The claims below are in addition to those above.
All refrences to claim(s) which appear below refer to the numbering after this setence.
1. A battery comprising at least one selected from the group consisting of a solid electrolytic layer, a gel electrolytic layer and an electrolyte-containing porous layer comprising fine particles between a positive electrode and a negative electrode, wherein at least one of the positive electrode and the negative electrode comprises an active material layer containing an active material and an electronically conductive material contacted to the active material, and wherein the electronically conductive material comprises an electrically conductive filler and a resin so that resistance can be increased with temperature rise.
2. A battery according to claim 1, wherein the resin contains a crystalline resin.
3. A battery according to claim 1, wherein the melting point of the resin is in the range of 90 C. to 160 C.
4. A battery according to claim 1, wherein 0.5 to 15 parts by weight of the electronically conductive material is contained based on 100 parts by weight of the active material.
5. A battery according to claim 1, wherein an amount of the electrically conductive filler is 40 to 70 parts by weight in the electronically conductive material.
6. A battery according to claim 1, wherein the electronically conductive material has particle size of 0.05 m to 100 m.
7. A battery according to claim 1, wherein a carbon material or an electrically conductive non-oxide is used as the electrically conductive filler.
8. A battery according to claim 1, wherein the positive electrode contains a conductive agent.
9. A process for preparing a battery comprising the steps of:
(a) forming fine particles of the electronically conductive material by pulverizing an electronically conductive material comprising an electrically conductive filler and a resin;
(b) preparing an active material paste by dispersing the above fine particles of the electronically conductive material and an active material in a dispersion medium;
(c) forming an electrode by drying the above active material paste and by pressing it at a predetermined temperature T1 and a predetermined pressure; and
(d) layering and laminating one of a solid electrolytic layer, a gel electrolytic layer and an electrolyte-containing porous layer comprising fine particles to the electrode.
10. A process for preparing a battery according to claim 9, wherein the resin contains a crystalline resin.
11. A process for preparing a battery according to claim 9, wherein a predetermined temperature T1 is the melting point of the resin or the temperature near the melting point.