1. A method of manufacturing a photoactive layer of an organic photovoltaic cell using aerosol jet printing, comprising:
preparing a photoactive solution for an organic photovoltaic cell (step 1);
atomizing the photoactive solution prepared in step 1 and transferring it to an aerosol jet nozzle (step 2); and
jetting the photoactive solution in a mist form, atomized and transferred to the aerosol jet nozzle in step 2, onto a transparent electrode, thus causing spontaneous crystallization, thereby forming a photoactive layer (step 3); and optionally, sintering the photoactive layer deposited in step 3 (step 4).
2. The method according to claim 1, wherein the photoactive solution is obtained by dissolving an electron donor and an electron acceptor in an organic solvent.
3. The method according to claim 2, wherein the electron donor is a p-type organic semiconductor material having a band gap of 2.5\u02dc1.4 eV.
4. The method according to claim 3, wherein the p-type organic semiconductor material is selected from a group consisting of poly2-methoxy-5-(2\u2032-ethylhexyloxy)-p-phenylene vinylene (MEH-PPV), poly2-methoxy-5-(3,7-dimethyloctyloxy)-1,4-phenylenevinylene (MDMO-PPV), poly(3-hexylthiophene) (P3HT), and mixtures thereof.
5. The method according to claim 2, wherein the electron acceptor is an n-type organic semiconductor material, including fullerene and derivatives thereof.
6. The method according to claim 5, wherein the n-type organic semiconductor material is selected from a group consisting of phenyl-C61-butyric acid methyl ester (PCBM), derivatives thereof, and mixtures thereof.
7. The method according to claim 2, wherein the organic solvent is selected from a group consisting of benzene, toluene, trimethylbenzene, xylene, dichloromethane, chloroform, dichloroethane, trichloroethane, tetrachloroethane, dichloroethylene, trichloroethylene, tetrachloroethylene, chlorobenzene, ortho-dichlorobenzene, and mixtures thereof.
8. The method according to claim 2, wherein, in the photoactive solution, the electron donor and the electron acceptor are used in an amount of 0.1\u02dc2.5 wt %.
9. The method according to claim 2, wherein a blend ratio by weight of the electron donor and the electron acceptor, which are added to the organic solvent, is set to 1:0.3\u02dc1:5.
10. The method according to claim 1, wherein the atomizing in step 2 is conducted by applying ultrasonic waves ranging from 20 kHz to 200 MHz to the photoactive solution prepared in step 1.
11. The method according to claim 1, wherein the atomizing in step 2 is conducted by subjecting the photoactive solution prepared in step 1 to a pneumatic process using compressed air of 0.01\u02dc5 psi.
12. The method according to claim 1, wherein the photoactive solution atomized in step 2 is transferred to the aerosol jet nozzle using an inert gas as a carrier gas.
13. The method according to claim 1, wherein the jetting in step 3 is facilitated with additional use of a sheath gas to increase a flow rate of the carrier gas.
14. A photoactive layer of an organic photovoltaic cell, which is manufactured through the method of claim 1, and is any one selected from among a single organic active layer comprising a blend of an electron donor and an electron acceptor, and photoactive layers having multilayer structures, as shown in (a)\u02dc(e) below:
(a) donor layeracceptor layer
(b) donor layerdonor-acceptor blend layeracceptor layer
(c) donor-acceptor blend layerelectron-hole recombination layerdonor-acceptor blend layer
(d) donor layeracceptor layerelectron-hole recombination layerdonor layeracceptor layer
(e) donor layerdonor-acceptor blend layeracceptor layerelectron-hole recombination layerdonor layerdonor-acceptor blend layeracceptor layer.
15. An organic photovoltaic cell, comprising a transparent electrode layer, a hole injection layer, a photoactive layer, and an electrode layer, which are sequentially formed on a substrate;
wherein the photoactive layer is manufactured through the method of claim 1 and is any one selected from among a single organic active layer comprising a blend of an electron donor and an electron acceptor, and photoactive layers having multilayer structures as shown in (a)\u02dc(e) below:
(a) donor layeracceptor layer
(b) donor layerdonor-acceptor blend layeracceptor layer
(c) donor-acceptor blend layerelectron-hole recombination layerdonor-acceptor blend layer
(d) donor layeracceptor layerelectron-hole recombination layerdonor layeracceptor layer
(e) donor layerdonor-acceptor blend layeracceptor layerelectron-hole recombination layerdonor layerdonor-acceptor blend layeracceptor layer.
The claims below are in addition to those above.
All refrences to claim(s) which appear below refer to the numbering after this setence.
1. A compound having the formula:
wherein
X is selected from the group consisting of O and S;
R1 and R2 are independently selected from the group consisting of hydrogen, C1-C6 alkyl, hydroxy C1-C6 alkyl, and phenyl; and
R3 and R4 come together to form one of a benzo ring, a heteroaryl ring, and a substituted heteroaryl ring, wherein the heteroaryl substituents are one or more of amino, C1-C6 alkyl, and amino C1-C6 alkyl.
2. The compound of claim 1, wherein R3 and R4 come together to form a benzo ring.
3. The compound of claim 1, wherein R3 and R4 come together to form a heteroaryl ring or substituted heteroaryl ring, the compound having the formula:
wherein Y is C or N, provided that at least one Y is N and n is an integer from 0 to 3 and R5 is selected from the group consisting of amino, C1-C6 alkyl, and amino C1-C6 alkyl.
4. The compound of claim 1, wherein the compound fluoresces with an emission maximum at a wavelength from 300 nm to 600 nm.
5. The compound of claim 1, wherein the compound fluoresces with an emission maximum at a wavelength from 450 nm to 500 nm.
6. An electronic device comprising:
a compound having a formula
wherein
X is selected from the group consisting of O and S;
R1 and R2 are independently selected from the group consisting of hydrogen, C1-C6 alkyl, hydroxy C1-C6 alkyl, and phenyl; and
R3 and R4 come together to form one of a benzo ring, a heteroaryl ring, and a substituted heteroaryl ring, wherein the heteroaryl substituents are one or more of amino, C1-C6 alkyl, and amino C1-C6 alkyl.
7. The electronic device of claim 6, wherein the device is selected from a liquid crystal display screen and an organic light emitting diode.