1. A needle threader for a sewing machine, which is provided on a head of a sewing machine body for threading a needle by causing a needle thread from a needle thread supply to pass through an eye of a needle mounted on a lower end of a needlebar supported on a needlebar frame with a needle clamp being interposed therebetween, the needle threader comprising:
a threading shaft which is mounted on the needlebar frame so as to be vertically movable;
a threading mechanism including a threading hook provided on a lower end of the threading shaft and a thread guide member, the threading hook and the thread guide member being movable among a thread guide preparation position where the threading hook and the thread guide member are located near a height position of the needle clamp, a threading operation position where a threading operation is carried out with the threading hook being level with the eye of the needle, and a retreat position which is located above the thread guide preparation position and to which the threading hook and the thread guide member are retreated;
a vertical moving mechanism which moves the threading shaft vertically so that the threading mechanism is moved between the thread guide preparation position and the threading operation position;
a pivot mechanism which pivotally moves the threading hook when the threading mechanism is moved down to the threading operation position, so that the threading hook passes through the eye of the needle, the pivot mechanism pivotally moving the threading hook after the needle thread held by the thread guide member has been hooked by the threading hook, so that the threading hook is returned; and
a position changeover unit which displaces the threading mechanism between the thread guide preparation position and the retreat position.
2. A needle threader for a sewing machine, which is provided on a head of a sewing machine body for threading a needle by causing a needle thread from a needle thread supply to pass through an eye of a needle mounted on a lower end of a needlebar supported on a needlebar frame with a needle clamp being interposed therebetween, the needle threader comprising:
a threading shaft which is mounted on the needlebar frame so as to be vertically movable;
a needle threading mechanism including a threading hook provided on a lower end of the threading shaft and a thread guide member, the threading hook and the thread guide member being movable among a thread guide preparation position where the threading hook and the thread guide member are located near a height position of the needle clamp, a threading operation position where a threading operation is carried out with the threading hook being level with the eye of the needle, and a retreat position which is located above the thread guide preparation position and to which the threading hook and the thread guide member are retreated;
a vertical moving mechanism which moves the threading shaft vertically so that the threading mechanism is moved between the thread guide preparation position and the threading operation position;
a pivot mechanism which pivotally moves the threading hook when the threading mechanism is moved down to the threading operation position, so that the threading hook passes through the eye of the needle, the pivot mechanism pivotally moving the threading hook after the needle thread held by the thread guide member has been hooked by the threading hook, so that the threading hook is returned; and
an automatic position changeover unit which includes an actuator and a drive mechanism and displaces the threading mechanism between the thread guide preparation position and the retreat position.
3. The needle threader according to claim 2, wherein the drive mechanism includes a pinion which is rotatably supported on a moving member moved vertically by the actuator, a fixed rack which is fixedly mounted on the sewing machine body so as to extend vertically and with which the pinion is brought into mesh engagement, and a movable rack which is located opposite the fixed rack with the pinion being interposed therebetween, the movable rack being vertically movable so as to be brought into mesh engagement with the pinion.
4. The needle threader according to claim 2, further comprising an operation switch which instructs positional changeover of the threading mechanism between the thread guide preparation position and the retreat position, wherein the actuator of the position changeover unit is driven based on operation of the operation switch.
5. The needle threader according to claim 2, further comprising a detecting unit which detects whether or not a needle threading operation needs to be executed, wherein the threading mechanism is normally located at the retreat position by the automatic position changeover unit and when the detecting unit detects that a needle threading operation needs to be executed, the threading mechanism is moved to the thread guide preparation position by the automatic position changeover unit.
6. The needle threader according to claim 2, further comprising a mode setting unit which sets a mode in which the retreat position or the thread guide preparation position is set as a stop position of the threading mechanism.
7. The needle threader according to claim 6, wherein the sewing machine body is provided with a stitch pattern selecting unit which selects one of a plurality of stitch patterns to be sewn, wherein the mode setting unit is designed to automatically set the mode according to a type of the stitch pattern selected by the stitch pattern selecting unit.
8. A needle threader for a sewing machine, which is provided on a head of a sewing machine body for threading a needle by causing a needle thread from a needle thread supply to pass through an eye of a needle mounted on a lower end of a needlebar supported on a needlebar frame with a needle clamp being interposed therebetween, the needle threader comprising:
a threading shaft which is mounted on the needlebar frame so as to be vertically movable;
a threading mechanism including a threading hook provided on a lower end of the threading shaft and a thread guide member, the threading hook and the thread guide member being movable among a thread guide preparation position where the threading hook and the thread guide member are located near a height position of the needle clamp, a threading operation position where a threading operation is carried out with the threading hook being level with the eye of the needle, and a retreat position which is located above the threading preparation position and to which the threading hook and the thread guide member are retreated;
a vertical moving mechanism which moves the threading shaft vertically so that the threading mechanism is moved between the thread guide preparation position and the threading operation position;
a pivot mechanism which pivotally moves the threading hook when the threading mechanism is moved downward to the threading operation position, so that the threading hook passes through the eye of the needle, the pivot mechanism pivotally moving the threading hook after the needle thread held by the thread guide member has been hooked by the threading hook, so that the threading hook is returned; and
a position-changeover operation unit which is manually operated so that the threading mechanism is displaced between the thread guide preparation position and the retreat position.
9. The needle threader according to claim 8, wherein the position-changeover operation unit includes a threading lever moving the threading shaft vertically, a slider which is manually moved vertically thereby to move the threading lever vertically, and a locking mechanism which stops the slider at a first position corresponding to the retreat position and a second position corresponding to the thread guide preparation position.
10. The needle threader according to claim 9, wherein the locking mechanism includes an engagement protrusion engageable with the slider and a cam plate having a grooved cam which extends in an up-and-down direction and which the engagement protrusion engages thereby to be guided, wherein the grooved cam has an upper end provided with a first locking portion which locks the engagement protrusion thereby to stop the slider at the first position, an intermediate part provided with a second locking portion which locks the engagement protrusion thereby to stop the slider at the second position, and a lower end provided with a threading position which moves down the slider to a third position corresponding to the threading operation position.
11. The needle threader according to claim 10, wherein the grooved cam of the cam plate has a first path which guides the engagement protrusion so that the engagement protrusion is moved from the first locking portion to the second locking portion and further moved downward to the threading position and a second path which guides the engagement protrusion so that the engagement protrusion is returned from the threading position to the first locking portion without passing the second locking portion.
12. The needle threader according to claim 11, wherein when the slider is operated so as to be moved downward to a cancel position between the second and the third positions while the engagement protrusion is locked by the second locking portion such that the slider is stopped at the second position, the engagement protrusion is moved from the first path to the second path and is then returned to the first locking portion, whereby the slider is returned to the first position.
13. The needle threader according to claim 10, further comprising a reset unit which releases the engagement protrusion from engagement with a cam groove.
14. The needle threader according to claim 8, further comprising a threading lever which moves the threading shaft vertically and an automatic position changeover unit which automatically displaces the threading mechanism between the thread guide preparation position and the retreat position.
The claims below are in addition to those above.
All refrences to claim(s) which appear below refer to the numbering after this setence.
1. A method for coating a medical device comprising:
(a) reacting the surface of a medical device with a silane-based activating reagent to form a polymerized silane derivative covalently bonded to the surface of the medical device, said polymerized silane derivative containing hydroxyl or other functional groups that can be transformed into hydroxyl groups;
(b) reacting the device of step (a) with at least one lactone monomer in the presence of a metal catalyst to form a lactone polymer chain covalently bonded to the polymerized silane derivative, said chains grown on the hydroxyl or amino functional groups of the silane derivative through in-situ ringopening graft polymerization of lactone monomers, said polymerization initiated by said hydroxyl or amino functional groups of the silane derivative covalently bonded to the surface of the medical device, said lactone polymer chains and said silane derivative together forming a grafted lactone polymer layer; and
(c) treating the device of step (b) with at least one polyester polymer layer deposited on the grafted lactone polymer layer, wherein at least the first of the deposited polyester polymer layers is chemically compatible with the grafted lactone polymer layer to allow for entanglement of said deposited polyester polymer chains with the chains of said grafted lactone polymer chains for strong adhesion.
2. The method of claim 1 wherein the silane-based activating reagent comprises a compound of the formula R1\u2014Si(R2)3, wherein R1 is independently selected from substituted alkyl, substituted alkenyl, substituted alkynyl, substituted araalkyl, substituted heteroaryl, and substituted alkoxy, with the proviso that R1 contains a hydroxy or amino group, or a functional group that can be transformed to a radical that contains a hydroxy or amino group, wherein R2 is independently selected from halo, optionally substituted alkoxy, optionally substituted aryloxy, optionally substituted silyloxy, or optionally substituted alkyl, with the proviso that all three R2 substituents are not simultaneously substituted alkyl.
3. The method of claim 1 wherein step (c) is repeated two or more times to provide multiple layers of polyester polymer deposited on the covalently grafted lactone polymer layer.
4. The method of claim 3 that further comprises depositing a barrier or skin layer on top of the deposited polyester polymer layers.
5. The method of claim 4 wherein the barrier or skin layer comprises a lactone polymer.
6. The method of claim 5 wherein the lactone polymer comprises polyglycolide, poly(L-lactide), poly(D-lactide), poly(\u03b5-caprolactone), poly(p-dioxanone), poly(dioxepanone), poly(D,L-lactide), poly(L-lactide-co-D-lactide), poly(L-lactide-co-glycolide), poly(D-lactide-co-glycolide), poly(D,L-lactide-co-glycolide), poly(lactide-co-caprolactone), poly(lactide-co-dioxanone), or poly(lactide-co-dioxepanone).
7. The method of claim 1 that further comprises depositing a barrier or skin layer on top of the deposited polyester polymer layer.
8. The method of claim 7 wherein the barrier or skin layer comprises a lactone polymer.
9. The method of claim 8 wherein the lactone polymer comprises polyglycolide, poly(L-lactide), poly(D-lactide), poly(\u03b5-caprolactone), poly(p-dioxanone), poly(dioxepanone), poly(D,L-lactide), poly(L-lactide-co-D-lactide), poly(L-lactide-co-glycolide), poly(D-lactide-co-glycolide), poly(D,L-lactide-co-glycolide), poly(lactide-co-caprolactone), poly(lactide-co-dioxanone), or poly(lactide-co-dioxepanone).
10. The method of claim 1 wherein the polyester polymer layer deposited on the grafted lactone polymer layer comprises two or more polyester polymer sublayers.
11. The method of claim 10 wherein the deposited polyester polymer sublayers each independently comprise a lactone polymer, wherein the lactone polymer comprises polyglycolide, poly(L-lactide), poly(D-lactide), poly(\u03b5-caprolactone), poly(p-dioxanone), poly(dioxepanone), poly(D,L-lactide), poly(L-lactide-co-D-lactide), poly(L-lactide-co-glycolide), poly(D-lactide-co-glycolide), poly(D,L-lactide-co-glycolide), poly(lactide-co-caprolactone), poly(lactide-co-dioxanone), or poly(lactide-co-dioxepanone).
12. The method of claim 11 wherein the deposited polyester polymer layer comprises poly(L-lactide) or poly(D,L-lactide).
13. The method of claim 1 wherein the polyester polymer layer of step (c) is deposited by spray coating.
14. The method of claim 1 wherein the polyester polymer layer deposited includes a biologically active agent.
15. The method of claim 1 wherein the coated device is sterilized prior to use.